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Holden VF Surge Tank

Holden VF Surge Tank

Brand: Aftermarket Industries
Product Code: FS1000-VF
Availability: In Stock
Price: $1,785.00AUD
Ex Tax: $1,785.00AUD

Available Options


Wire Harness:

Hobbs Switch:

* Vehicle Body Type:

Fuel Pressure Regulator: Horsepower Rating:

Walbro Fuel Pump:

Qty:

FS1000 UPDATE: Version 2 is now IN STOCK

  • V2 UPDATE (November 2020) - OEM Surge Tank Clearance & Fitment
  • V2 UPDATE (November 2020) - OEM Bulkhead Clearance
  • V2 UPDATE (November 2020) - 180 Degree Electrical Connector Rotation
  • V2 UPDATE (November 2020) - Plug & Play Wire Harness Available (See Wire Guide below)
  • V2 UPDATE (November 2020) - Valve Update for Improved Surge Protection
  • V3 UPDATE (November 2021) - V3 Venturi Pump - 400% increase in vacuum rate

After hundreds of hours of design, engineering & real-world testing, we are proud to announce the FS1000-V3-VEF drop-in billet surge tank and fuel system upgrade for the Holden VF which now offers surge protection right down to 5% fuel tank capacity and eliminates the requirement or need for an external surge tank for street & track driven applications - see PERFORMANCE below.

Cost Savings:

We've determined that the FS1000-V3-VEF surge tank offers estimated savings of between $2,500-$3,500; the costs associated with installation of a surge tank (fuel lines, fuel fittings and labour).

SPECIFICATIONS & FEATURES

  • Bulkhead Design: We've eliminated the need for 90 degree external fuel hose adapter fittings and simply incorporated a 90 degree thread profile for the Supply & Return ports directly into the bulkhead​

 

  • Active Valve System: The FS1000-V3-VEF Active Valve System significantly reduces to time required to re-fill the bucket by 83%.​

  • Venturi Vacuum Pump: The FS1000-V3-VEF surge tank also includes a Venturi Pump. The Venturi Pump was developed in-house using leading CFD modelling software and techniques (200 data points and 90 hours of continuous simulations) and the result is a Venturi Pump which is able to generate enough vacuum to pull through up to 200lhr of fuel into the bucket which will ensure that the fuel pumps are submerged at all times so there is no possibility of fuel starvation or fuel surge. Note: the Venturi Pump does not draw any current or require any electrical input to operate.


Plug & Play?

While the drop-in surge tank isn't "Plug & Play" per se, the installation can be completed in a mater of hours and will depend on whether the fuel system is setup as a return or non-return system.

Do I Need to Upgrade The Fuel Lines, Fuel Pressure Regulator or Fuel Rail ?

a) Fuel Lines: 

  • Non-Return System (Recommended for Supercharged Applications) The factory fuel supply line is sufficient to support the flow & output of compatible fuel pumps (Walbro 255, 460 and 520 fuel pumps); please note, an external fuel pressure regulator MUST be installed and a new fuel pressure regulator return fuel line installed between the regulator and the FS1000-V3 fuel pump module (-6AN recommended)
  • Return System (Recommended for Turbocharged Applications): The factory fuel supply is sufficient to support the flow & output of the compatible fuel pumps HOWEVER the fuel rail MUST be upgraded and a return fuel line installed (-6AN return line recommended).

b) Fuel Rail:

  • Non-Return System: Testing has revealed that the factory fuel lines and fuel rail is more than sufficient to support the fuel volume without excessive pressurisation.
  • Return System: Yes, the factory fuel rail MUST be upgraded.

c) Fuel Pressure Regulator: Yes -The OEM fuel regulator is far too small must be upgraded. See AVAILABLE OPTIONS above- "Fuel Pressure Regulator"

FS1000-V3 Surge Tank Additional Features

  • Quiet Operation
    • Specially moulded Viton fuel pump noise dampener inserts significantly reduce fuel pump vibration to ensure you have a peaceful in-cabin experience
  • Single Fuel Pump Port
    • Perfect fuel pressure control (staged fuel pump operation) & fuel pressure stability due to our design protected 2-to-1 internal fuel pump manifold.
  • 100% Ethanol Compatible
    • Zero fuel vapour loss and Zero smell GUARANTEED due to anodising process and materials used
  • Quality & Engineering
    • 90% of the components are precision machined from aerospace grade 6061-T6 billet aluminium & the lightweight fuel bucket is designed using best practice engineering principles and stress tested to ensure safety for all motorsport applications. Due to the complexity and the high degree of engineering involved, the lower section of the surge tank is injection moulded with a proprietary super thick, durable and super strong composite fuel (unleaded, race, ethanol) resistance grade of aerospace plastic used by only the most advanced super car manufacturers.
    • Floater valves designs to trap fuel in the fuel bucket
    • Venturi (pump) tube engineered specifically for the GM models.​​
FS1000-V3 Fuel Surge Tank Power Support Guidelines
Fuel Pump
Power HP*
(Ethanol)
Power HP*
(Unleaded & C16)
Base Fuel Pressure
(PSI)*
Peak Fuel Pressure 
(PSI)**
Voltage***

(v)

1x Walbro 460
500
600
55*
65
14.5v
1x Walbro 520
650
700
50*
65
14.5v
2x Walbro 460
1000
1100
50*
70
14.5v
2 Walbro (1x 460/1x 520) 
1100
1200
45*
70
14.5v

*BASE FUEL PRESSURE MUST BE SET @ FIGURES STATED OR LOWER TO ACHIEVE HORSEPOWER TARGET

(Recommended Fuel Injector: Bosch Motorsport 1650cc)

**Maximum Total Peak Fuel Pressure (Base Fuel Pressure + Boost Pressure)

***Maximum Voltage


ADDITIONAL INSTALLATION ADVICE:
  • OEM Wideband Sensor is recommended 
  • Aftermarket tune is necessary to ensure correct AFR's and optimal performance
  • OEM FSCM may trigger errors or read lean at WOT due to higher values than OEM settings - please consult with an experienced tuner or ECU hardware & software manufacture; HP Tuners MPVI2 PLUS recommended (visit for pricing: https://www.hptuners.com/mpvi2plus/)
  • REQUIRES BY-PASS OF ECU FACTORY FUEL PUMP SETTINGS

 

WIRING (PLUG & PLAY - Optional - see 'AVAILABLE OPTIONS' above - Wire Harness):

Mil-Spec Aviation-grade high current wire (wire colour white - product depicted for marketing purposes ONLY)

Compact & Easy to install - GEP Power Distribution Module Easy to install - select Vehicle Body Type (Sedan, Wagon or Ute)

Wiring Guidelines: Required for WARRANTY

Fuel Pump Qty Main Power Wire Fuel Pump Power Wire Relay Wire Size Relay Size Fuel Pump Circuit Breaker
Single Pump 10 AWG Tefzel Mil-Spec 22759/34 10 AWG Tefzel Mil-Spec 22759/34 16 AWG Tefzel Mil-Spec 22759/16 35A - 50A

30A Circuit Breaker or Fuse

Twin Pump 4 AWG (75A) Main Wire Tefzel Mil-Spec 22759/16 (60A Type 1 Circuit Breaker) 10 AWG Tefzel Mil-Spec 22759/34 16 AWG Tefzel Mil-Spec 22759/16 35A - 50A 30A Circuit Breaker or Fuse

Do I Need To Stage My Fuel Pumps? YES! Fuel pump operation MUST be staged via a Hobbs Pressure Switch, Aftermarket ECU or PDM. See AVAILABLE OPTIONS above - "Hobbs Switch"

  • ​Harness MUST be modified to integrate the Hobbs Switch

Specifications:

  • 4 PSI Hobbs  Switch
  • 24" inch harness with 2x female Delphi 280 Series Connectors & 1x male Delphi 280 Series Connector (includes pins)

Hobbs Pressure Switch

Package includes the following items: Requires Assembly (estimated assembly time 30 minutes; assembly guide supplied)

  • FS1000-V3 bulkhead (machined from aircraft grade 6061-T6 billet aluminium)
  • Billet (6061-T6) twin (2) fuel pump bracket (includes stainless steel fasteners and Viton rubber insert/s)
  • Billet (6061-T6) fuel pump manifold
  • Billet (6061-T6) Venturi inlet adapter
  • Billet (6061-T6) Venturi (pump) tube
  • Billet two (2) piece fuel bucket (upper section machined from 6061-T6 grade billet aluminium, lower section injection moulded)
  • Bucket (Composite Plastic Injection Mould)
  • Viton rubber o-rings included
  • Aftermarket Industries six (6) way male electrical connector with two (2) female connectors and 12 pins
  • Two (2) stainless steel Aftermarket Industries 200 micron fuel filters.
  • Fuel level sender NOT included - OEM sender to be attached to FS1000-V3 surge tank as per illustrations - may require calibration
  • ​Note: Fuel Pressure Regulator, Wire Harness, Hobb Switch and Fuel Pumps ARE NOT INCLUDED in this package and can be added to your order; see 'AVAILABLE OPTIONS'.

FREE FUEL SYSTEM CONSULTATION

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*These products must be correctly fitted by "Certified Installer" workshops and partners. Aftermarket Industries is not liable for personal injury, death or for any damaged whatsoever arising from any accident or incident where these conditions are not satisfied.

*It is your responsibility to ensure that the Product is sufficient and suitable for your purposes and meet your individual requirements. We do not warrant that the Products will meet your individual requirements. You acknowledge that the Products are standard and not made bespoke to fit any particular requirements that you may have.

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