Surge Tank (SPR1200v2) Bosch B540 Twin & Triple Fuel Pump

Surge Tank (SPR1200v2) Bosch B540 Twin & Triple Fuel Pump

Brand: Aftermarket Industries
Product Code: SPR1200v2BR540
Availability: In Stock
Price: $1,885.00AUD
Ex Tax: $1,885.00AUD

Available Options

* Bosch Fuel Pump: Horsepower & Fuel Pressure Rating:

* Bulkhead Fitting:

* Fuel Pressure Regulator: Horsepower Rating & Pressure Rating:

Surge Tank (SPR1200v2) Bosch B540 Twin & Triple Fuel Pump Surge Tank (SPR1200v2) Bosch B540 Twin & Triple Fuel Pump Surge Tank (SPR1200v2) Bosch B540 Twin & Triple Fuel Pump Surge Tank (SPR1200v2) Bosch B540 Twin & Triple Fuel Pump Surge Tank (SPR1200v2) Bosch B540 Twin & Triple Fuel Pump

SPR1200v2 Surge Tank Special Features

Plug & Play

  • The SPR1200v2 is the worlds first surge tank to feature a 6 way (42A per pin) Plug & Play electrical connector allows independent control of up to three fuel pumps. 

  • US Provisional Utility Patent: 63026335

  • Australian Innovation Patent: SPB1-0002253985

  • Wiring Recommendation (high-level based on anticipated high current draw applications):

    • Single Pump: 10 AWG Tefzel Mil-spec wire (50A relay & 30A circuit-breaker)

    • Twin Pump: 4 AWG main wire; 2x 10 AWG Tefzel Mil-spec wires (2x 50A relays & 2x 30A circuit breaker)

    • Triple Pump: 2 AWG main wire; 3x 10 AWG Tefzel Mil-spec wires (3x 50A relays & 3x 30A circuit breakers)

    • see ELECTRICAL to purchase components

Single Fuel Pump Port

  • 8AN fuel ports

  • Perfect fuel pressure control

  • Staged fuel pump operation

  • Superior fuel pressure stability due to our design protected 3-to-1 fuel pump manifold

Bio-Fuel Compatible

  • Zero fuel vapour loss

  • Zero fuel smell GUARANTEED due to anodising process

  • Unleaded, Ethanol, C16


  • Precision machined from aerospace grade 6061-T6 billet aluminium, designed using best practice engineering principles and stress tested to ensure maximum safety for all motorsport applications

Compatible Fuel Pumps

  • Bosch BR540 fuel pump - fuel pumps not included - see AVAILABLE OPTIONS above - "Fuel Pump"

SPR1200v2 Power Fuel Pump Support Table

Fuel Type

Fuel Pump

Power HP

Pressure PSI



1x Bosch BR540





2x Bosch BR540





3x Bosch BR540





Need a Fuel Pump? The SPR1200v2 is designed for one to three (1-3) fuel pumps; unused ports can be blocked-off using a -8AN block-off fitting.


Add a Fuel Bulkhead Fitting: A major issue with any aftermarket fuel system is a pressurised overflow from the surge tank back to the OEM fuel tank. A common mistake is the use of adapters; the OEM return in ALL instances is far too small and MUST be modified to ensure the fuel flows freely from the surge tank back into the OEM fuel pump module. We've now developed a super flow profile -8AN fuel bulkhead fitting to address any potential issues. Simply cut a small 20mm hole in the OEM module and secure the bulkhead fitting.

Fuel Bulkhead Fitting (Low Profile 90 Degree)

Need a Fuel Pressure Regulator? We've made the decision easy and added the most suitable fuel pressure regulator based on the fuel pump selection to the AVAILABLE OPTIONS above "Fuel Pressure Regulator"

Turbosmart Regulator FPR2000

Need the Correct Electrical Connector? High current draw fuel pumps such as the Walbro 460, and Walbro 520 require a high performance external e85 electrical connector. We've developed our own as the OEM Delphi Apex 2.8mm 6 way connector are NOT e85 compatible - two (2) connectors are required and ARE included FREE (includes 6x pins per connector and is compatible with 10 AWG (30A) Tefzel Mil-spec wire)

Aftermarket Industries 6 Way Connector (Female)

Package includes the following items:

  • SPR1200v2 Surge Tank

  • Billet bulkhead (-8AN ports)

  • Billet Triple fuel pump bracket (includes stainless steel fasterners and viton rubber insert)

  • Billet push-lock adaptor fittings (three (3) provided)

  • Billet fuel pump manifold

  • Viton rubber o-rings included

  • E85 compatible fuel pump/bulkhead hose


Is all this too overwhelming? Don't worry, you're not alone!


Fuel System Advice (FREE)

*Aftermarket Industries products are backed by the worlds largest specialised insurer; Lloyds of London

*These products are designed for race use only and must be correctly fitted by licenced automotive professionals or workshops. Aftermarket Industries is not liable for personal injury, death or for any damaged whatsoever arising from any accident or incident where these conditions are not satisfied.

*These tanks MUST not be pressurised, If you plan to use a high volume in-tank fuel pump you MUST use a-8AN fitting as the Overflow fitting located at the top of the surge tank. This will allow the fuel to return back to your fuel tank or fuel cell at the same rate fuel is supplied into the surge tank. Some vehicles may require modification of the OEM fuel pump assembly: If you are unsure, please complete the contact form and we will respond to your questions.

*It is your responsibility to ensure that the Product is sufficient and suitable for your purposes and meet your individual requirements. We do not warrant that the Products will meet your individual requirements. You acknowledge that the Products are standard and not made bespoke to fit any particular requirements that you may have.

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